2011 2nd Trunk Installation on my 2005 Harley Davidson Sportster

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United States flagPublished: June 19th 2011North America » United States » Kansas » Kansas City
June 18th 2011

My New Trunk and the Old TrunkMy New Trunk and the Old Trunk
My New Trunk and the Old Trunk

I have already peeled the latch and luggage rack off of the old trunk. The new one is bigger and taller.
18 JUNE 2011 -- Well my 1st trunk's time was up. When the lid broke I knew I needed a new trunk, I had been kind of looking for one because my Nolan103 helmet that I bought this year would not fit in this trunk. The trunk was too short, I needed a taller trunk. The helmet is 11 inches tall. The trunk lasted me a good 3 years and I got mor than my money from it.

Anyway I searched and searched and finally settled on this trunk from ebay vendor Halfpricetrade. The trunk was $88 with $25 shipping and handling charges. Here is the text from the ebay auction:
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Extra Large Motorcycle Trunk Honda yamaha harley 250


This is one of the largest motorcycle trunk in the market.
The outer dimension is 24" wide, 18" deep and 13" high and it can easily hold 2 full face helmets. The beautiful trunk is made of heavy-duty industrial plastic that makes the trunk extraordinary strong and durable.
Many of the trunks sold on EBAY market place are made from recycled materials and they are easily broken. Our trunks are constructed of durable NON-RECYCLED high quality material and will last
The bottom of the New TrunkThe bottom of the New Trunk
The bottom of the New Trunk

You can see the built in handle. The hole is where the mounting screw comes thru. Removing that one screw will allow the case to come off the mounting plate.
much longer.

This Great luggage trunk features:

-The outer dimension: 24" wide, 18" deep and 13" high. Large enough for TWO full face helmets.
- Comes with universal mounting kit including base plates and mounting hardware. It is easy to be mounted on a rack or flat surface on your bike.
- Lockable with 2 keys

Please feel free to send me an email if you have any questions.
I accept paypal and cashier's check .
Thanks and Happy bidding!!
:
______________________________________________________
What the listing doesn't mention is that the trunk is detachable from the mounting plate and it has a built in handle to carry it. The big red thing is not a light, just reflective material. I didn't want a light.

I ordered the trunk on Friday and heard nothing from the vendor, on Tuesday I emailed them asking to confirm they got the payment and the product was shipping. I never recieved a response. But the trunk was on the way and delivered on Thursday. It was more awesome than I thought it would be. The measurements were correct, there is plenty of room for the helmet. My laptop fits very nicely on
Marking the mounting holes in the bracket.Marking the mounting holes in the bracket.
Marking the mounting holes in the bracket.

The front 2 original mounting holes in the bracket matched perfect to the mounting plate that came with the top case, however I need to drill a couple toward the back.
the bottom, with room to spare on all sides. It was crowded in the previous trunk. So I was very happy with the new trunk. Now I just needed to get it installed.

I had taken the top rack off my other trunk, but the new one doesn't have the flat top like the other one did. So I was trying to figure out how to get it on the top of this one, but decided to mount the case on the bike first. After I saw the big crack in the old trunk I am not sure I will but the rack on the new trunk.

I had bought a mounting bracket for my first trunk that used the detachable sideplates I had. I planned on using this bracket for the new trunk. I was amazed when I put the mounting plate down and two of the holes of the bracket and plate matched up perfectly. Awsome, that will make aligning the 2 so they are straight with each other very easy. Throwing bolts into those holes I marked a couple slots in the back so I would know where to drill holes to secure the back
Mounting Plate bolted to the Bracket.Mounting Plate bolted to the Bracket.
Mounting Plate bolted to the Bracket.

The slot in the back is matched up a ledge on the tour pac. The one nut on this bracket secures the whole topcase to the bracket. That is kind of scary.
of the plate. I drilled the plate when it was still attached to Effie. So I put a trash bag under it to collect the metal shavings.

The hardware kit that came with the trunk had 4 cap bolts and 4 small fender washers. I found some more in my little shop and put some on the bottom and bigger ones to use in the back of the bracket. For info on the bracket and where I got it look in the this blog: 08 Trunk installation on my 2005 883 Harley Davidson Sportster, Effie.

It also came with some wierd shaped brackets that must be used to mount the plate on luggage rack that has bars.

After getting the plate on the bracket, then it was sitting the new trunk in the plate and putting in one bolt.

I really like the trunk. It matches my saddlebags well I think. They kind of look like a set. I haven't gone for a ride yet, but thats coming.

Effies odometer says 130, 582 miles. We'll see how long this one lasts.




There are more photos below
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Cindy Dietz
I purchased a 2005 Harley Davidson 883 Low Sportster (Effie) in FEB 05 and I travel all over the country with it. In 2005 we travelled 25K miles to 34 states. 42K miles in 2006 (48 states, 9 Canada provinces). I was the winner of the 2006 ABC's of Touring an annual competition held by Harley Owners Group. The first person (and so far the only person) to win it solely using a Sportster. I slacked off in 2007 with only 21K miles (21 states). 2008 had more pleasure trips only 19K miles, only 14 states and 1 Canada province. The purchase of this motorcycle has changed my life. These are the st... full info
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The Mounting bracket bottom viewThe Mounting bracket bottom view
The Mounting bracket bottom view

This is the same bracket I used with the old trunk. So just drilling 2 holes was all that was needed. Then bolting it down in 4 locations.
The single mounting bolt for the trunkThe single mounting bolt for the trunk
The single mounting bolt for the trunk

The only bolt that holds the trunk on the mounting plate is this one bolt. The back is held in place by a tongue and grove thing, but if this bolt comes out the whole case is coming off. Kinda scary.
New trunk installedNew trunk installed
New trunk installed

So here is the finished product of my afternoon of toil.
My laptop in the new trunkMy laptop in the new trunk
My laptop in the new trunk

Lots of room to spare in the bottom of this trunk.
Old trunk with AcerOld trunk with Acer
Old trunk with Acer

The laptop is rubbing on the front and back. I always had to have stuff under it to bring it up where there was more room so it did not rub. There was never room to have it in a laptop bag of any kind. There is room for the laptop bag in the new trunk.





Comments
Date: 19th June 2011

Good to see ...
You and that H-D again!

From Blog: 2011 2nd Trunk Installation on my 2005 Harley Davidson Sportster




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